If you’re an oil and gas company owner or a geothermal services provider, you must keep up with improved, high-performance industry solutions. These industries require high-grade product and process safety to ensure supplier and end-consumer satisfaction.
So how can you improve your plant or production site? By creating durable piping systems, improving service quality, and employing qualified workers. And when it comes to building long-lasting, flexible, and low-cost piping systems, there’s nothing better than composite pipes.
As a leading fiberglass piping and non-metallic solutions and OCTGs provider, CNPS’s team has shared valuable insights in this guide to help you delve deeper and discover the composition and benefits of composite pipes. So let’s get started.
Composite Pipes and Their Composition
Composite pipes or reinforced plastic pipes are one of the greatest inventions that have revolutionized how companies procure, supply, and store liquid and gas products. They have also proven useful for sewage, clean water, medical oxygen, and firefighting systems.
Fiber-reinforced pipes are the best alternative to regular steel pipes. The latter isn’t as flexible and durable and highly prone to rust and corrosion. On the contrary, composite pipes are made from durable and unreinforced thermoplastics.
Most composite pipe solutions are created by using one or a mix of the following thermoplastics:
- High-Density Polyethylene (HDPE)
- Polyvinyl Chloride (PVC)
- Polypropylene (PP)
- Fiber Reinforced Plastics (FRP)
- Glass Reinforced Plastics (GRP)
Two Integral Processes Used for Making Composite Pipes
Composite pipes are considered the most effective and high-performing non-metallic piping variant for oil and gas, water supply, and waste excretion plants. At CNPS, you can request a quote for industry-leading geology materials, FRP pipes, RTP pipes, and FGS pipes. The company has been providing top-quality fiberglass products for over 14 years.
Let’s delve deeper and learn about the two procedures commonly used to manufacture composite pipes:
Filament winding is the process of rotating fiber strands and passing them through a liquid and resin bath. The bath provides a high-tension pressure environment that wounds the strands together while they rotate on a mandrel.
After the winding and resin bath steps are completed, the wounded fiber strands are heated to eliminate imperfections. Composite piping manufacturers usually opt for the filament winding method for leaner piping products.
Bigger composite pipes require hollow and tabular molds to gain their unique cylindrical shapes. This is when centrifugal casting comes into play. In this method, fiberglass and polymer material is heated and cooled inside a mold. The mold rotates at a very high RPM to ensure equal energy and pressure dispersion.
Centrifugal casting is mostly employed by manufacturers that supply composite and FRP piping systems for heavy-duty applications.
Composite vs. Metallic Piping Systems
Composite pipes have surely paved their way into the industries that traditionally opted for metallic piping systems. They’re becoming highly popular due to their durability, low-cost installation, flexibility, and longevity.
Composite piping offers numerous benefits as opposed to steel pipes. They play a significant role in enhancing a facility’s risk mitigation regimes by reducing downtimes. Contrary to metallic pipes, composite or non-metallic pipes don’t require frequent inspection and repair. They’re also resistant to corrosion and cathodic damage.
Composite pipes can also help you overcome limitations and scaling issues at your industrial plant. With their superior internal fluid flow, you can improve your production line’s performance and output rate. Composite pipes are easier to transport and install than steel piping systems, improving their overall useful life.
However, composite materials can be more expensive than their metal counterparts, although the reduced assembly costs for composites can offset this cost.
Composite Pipes’ Versatile Uses
Composite pipes are inert to chemical reactions. They can withstand temperatures as high as 110 degrees, depending on their form and composition. You can use composite pipes in harsh and extremely moist environments as they’re not easily prone to corrosion. Given the benefits of composite pipes, you might be wondering about their uses.
Here’s a complete range of composite pipe applications:
- GRP pipes have captured the potable water and sewage water markets
- Composite pipes are equally useful for transporting hot and cold water due to their additional aluminum barrier
- Fiberglass pipes are used for building firefighting water systems
- They’re a low-cost yet highly effective alternative to expensive oil and gas piping materials like titanium and stainless steel
All in all, a composite piping system can reinvent your facility’s performance and safety standards. They will not just improve the overall product and service quality but also streamline and ease the regular equipment inspection, maintenance, and repair procedures.
How CNPS Can Help You Employ More Efficient FRP, GRP, RTP, and Other Non-Metallic Piping Systems
CNPS aims to offer high-grade technologies and tools that help oil and gas renewable energy suppliers improve their processes. The company is meeting the rising demand for GRE pipes, fiberglass products, mud logging equipment, and other OCTG with its top-of-the-line production and compliance practices.
If you’re looking for high-quality fiberglass pipes, tubing, castings, fiberglass screen tubing, or water injection GRE tubing, CNPS is your answer. All of the products by CNPS meet the latest ISO and API standards and have proven as the finest solutions!
Head to their website and learn about FGS pipeline systems, mud logging total gas unit,fiberglass pipes, mud logging solutions for surface logging services, and more. Request a quote right away, or give them a call to find out more.